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Equipment protection 

Protection of equipment against the environment, misuse and vandalism.

My work designing military equipment has given me the experience, and know-how, to provide protection to commercial and consumer products, such as medical, transport and industrial equipment; personal use and wearable products too. Examples are outdoors security cameras, EV chargers, hospital equipment, vehicle parts, pay points, cash dispensers, etc.
The main items of protection are:

  • Water ingress 

  • Dust and smoke ingress

  • Shock

  • Vibration

  • Drop

  • High temperature

  • Low temperature

  • Altitude (pressure changes)

  • Temperature shock

  • Tamper

  • Theft

  • Vandalism

  • Abrasion

  • Chemical attack

  • Corrosion

  • EMI

  • Electrical shock 

  • UV light degradation 


Mostly, the equipment is electrical or electronic but it can also be purely mechanical.
One of the most common protection types is based on the IP rating for dust and water protection, such as:

  • IP60 - Dust tight

  • IP61 - Dripping water

  • IP62 - Dripping water when tilted < 15º

  • IP63 - Spraying water

  • IP64 - Splashing water

  • IP65 - Water jets

  • IP66 - Powerful water jets

  • IP67 - Immersion up to 1 m

  • IP68 - Immersion beyond 1 m
     

Here are examples of products I have worked on, which required special protection.

Click on the images that have a link if you want to learn more about the product:

Background work: Military computer - link

Background work: Military computer - link

Hand-held computer with high resistance to shock and vibration, sealed against ingress of water (by immersion) to IP67, resistance to chemicals, internal metal coating for RFI protection, abrasion resistant, tamper proof with detectors that erase data and protection of electronics against high and low temperatures. Enclosure protection against UV light degradation.

Hand-held computer

Hand-held computer

Commercial version of the military computer, above, with similar specifications of resistance to damage.

Bicycle safety pole - link

Bicycle safety pole - link

Illuminated device with protection of the electronics against ingress of dust and water, shock, vibration and UV light degradation. Protection of the pole against breakage by bending with the wind and swaying.

Medical iPad - link

Medical iPad - link

iPad for use in hospitals. Sealed against the ingress of dust and water to IP64; resistance to disinfecting chemicals; resistance to high temperature by disinfecting in the autoclave; resistance against breakage, especially the screen; protection for the electronics against shock.

Car shelter - link

Car shelter - link

Protection of vehicle against rain, dust, vandalism and theft; prevention of condensation accumulation; mechanical strength.

Water bottles range - link

Water bottles range - link

Sealed against liquid escape.

Rugged iPhone case - link

Rugged iPhone case - link

The case protects the phone when used in hostile environments like construction sites, when cycling, on the beach, etc. Protection against bending by sitting on the phone (in a back pocket), dropping heavy weights on it and abrasion

Interactive taxi terminal - link

Interactive taxi terminal - link

Protection against theft and tamper, vibration from the vehicle, UV light degradation, shock and abrasion.

Cargo monitoring device - link

Cargo monitoring device - link

Protection against ingress of dust and water, altitude (decompression and pressurisation), shock, vibration, corrosion in salty environments and UV light degradation.

Lunch box

Lunch box

Sealing against liquids in the food spilling out of the box and travelling from one compartment to another; resistance to maltreatment by children when dropping it and misusing it, abrasion resistance.

Folding cyclist helmet - link

Folding cyclist helmet - link

Special impact protection, against breakage and damage to the head, due to its folding design. UV light degradation protection. Sealed against rain water (IP64) of the electronics inside it. Abrasion resistance.

Anti-virus shield - link

Anti-virus shield - link

Resistance to chemicals for disinfection. Abrasion resistance on the visor. Resistance to breakage from impact and bending.

Scoreboard for exterior use - link

Scoreboard for exterior use - link

Protection of electronics against the ingress of dust and water to IP65; shock protection against drop; UV light degradation resistance.

LEDs pod - link

LEDs pod - link

The product is used by jugglers and constantly hit and dropped. Protection of the enclosure and electronics against shock.

Infra-red detector

Infra-red detector

Protection against UV light degradation, vandalism, theft and ingress of dust and water to IP65

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